超聲波清洗機(jī)利用高頻聲波在液體中產(chǎn)生的空化效應(yīng)，能夠高效去除物體表面及微小縫隙中的污漬，廣泛應(yīng)用于精密機(jī)械、電子器件、醫(yī)療器械等領(lǐng)域。其操作流程可分為四個(gè)關(guān)鍵步驟，每個(gè)環(huán)節(jié)均需規(guī)范執(zhí)行以確保清洗效果與設(shè)備安全。

　　Ultrasonic cleaning machines utilize the cavitation effect generated by high-frequency sound waves in liquids to efficiently remove stains from object surfaces and tiny gaps. They are widely used in precision machinery, electronic devices, medical equipment, and other fields. The operation process can be divided into four key steps, each of which needs to be executed in a standardized manner to ensure cleaning effectiveness and equipment safety.

　　第一步：清洗前準(zhǔn)備

　　Step 1: Preparation before Cleaning

　　需根據(jù)待清洗物品的材質(zhì)與污漬類型選擇合適的清洗液。例如，金屬零件可選用中性或弱堿性清洗劑，光學(xué)器件則需使用無腐蝕性的純水或?qū)Ｓ萌軇?。清洗液需倒入清洗槽至指定刻度線，避免過量導(dǎo)致溢出。同時(shí)，需檢查設(shè)備電源線、換能器及清洗槽是否完好，確保無破損或泄漏風(fēng)險(xiǎn)。對于易損物品，如鍍層零件或軟質(zhì)塑料，建議先進(jìn)行小范圍測試，確認(rèn)清洗液與超聲波參數(shù)兼容后再進(jìn)行全面清洗。

　　Choose the appropriate cleaning solution based on the material and stain type of the item to be cleaned. For example, neutral or weakly alkaline cleaning agents can be used for metal parts, while non corrosive pure water or specialized solvents should be used for optical components. The cleaning solution should be poured into the cleaning tank to the designated mark to avoid excessive overflow. At the same time, it is necessary to check whether the power cord, transducer, and cleaning tank of the equipment are intact to ensure that there is no risk of damage or leakage. For fragile items such as coated parts or soft plastics, it is recommended to conduct small-scale testing first to confirm that the cleaning solution is compatible with ultrasonic parameters before conducting a comprehensive cleaning.

　　第二步：設(shè)備參數(shù)設(shè)置

　　Step 2: Equipment parameter setting

　　根據(jù)物品特性設(shè)定清洗溫度與時(shí)間。通常，清洗溫度控制在40℃至60℃之間，以增強(qiáng)清洗劑活性；清洗時(shí)間則依據(jù)污漬頑固程度調(diào)整，一般5至30分鐘即可。對于精密器件，需避免溫度過高或時(shí)間過長導(dǎo)致變形。此外，需選擇合適的超聲波頻率，20kHz至40kHz適用于大多數(shù)場景，而40kHz以上高頻則更適合微小污漬的去除。參數(shù)設(shè)定后，需預(yù)熱清洗液至設(shè)定溫度，確保清洗過程穩(wěn)定性。

　　Set the cleaning temperature and time based on the characteristics of the item. Usually, the cleaning temperature is controlled between 40 ℃ and 60 ℃ to enhance the activity of the cleaning agent; The cleaning time is adjusted according to the degree of stubborn stains, usually 5 to 30 minutes. For precision components, it is necessary to avoid deformation caused by excessive temperature or time. In addition, it is necessary to choose a suitable ultrasonic frequency. 20kHz to 40kHz is suitable for most scenarios, while high frequencies above 40kHz are more suitable for removing small stains. After setting the parameters, it is necessary to preheat the cleaning solution to the set temperature to ensure the stability of the cleaning process.

　　第三步：清洗過程執(zhí)行

　　Step 3: Execution of Cleaning Process

　　將待清洗物品放入清洗籃或支架中，避免直接接觸清洗槽底部，以防劃傷或空化不均。物品間需保持適當(dāng)間距，確保超聲波穿透性。啟動設(shè)備后，觀察清洗液表面是否產(chǎn)生均勻的微小氣泡，這是空化效應(yīng)正常工作的標(biāo)志。清洗過程中，可適時(shí)晃動物品或調(diào)整位置，以改善隱蔽部位的清洗效果。對于頑固污漬，可結(jié)合噴淋或刷洗進(jìn)行輔助，但需避免使用金屬刷具以防損傷物品表面。

　　Place the items to be cleaned into the cleaning basket or bracket, avoiding direct contact with the bottom of the cleaning tank to prevent scratches or uneven cavitation. Proper spacing should be maintained between items to ensure ultrasonic penetration. After starting the device, observe whether uniform small bubbles are generated on the surface of the cleaning solution, which is a sign of normal operation of cavitation effect. During the cleaning process, items can be shaken or adjusted in position in a timely manner to improve the cleaning effect of concealed areas. For stubborn stains, spraying or brushing can be used as an auxiliary, but metal brushes should be avoided to prevent damage to the surface of the item.

　　第四步：清洗后處理

　　Step 4: Post cleaning treatment

　　清洗完成后，需先關(guān)閉超聲波電源，再取出物品并用清水沖洗，避免殘留清洗液腐蝕物品。對于精密器件，建議使用去離子水進(jìn)行終末漂洗。干燥方式需根據(jù)物品特性選擇，如壓縮空氣吹干、真空干燥或自然晾干，避免高溫烘干導(dǎo)致變形。最后，需排放清洗液并清潔清洗槽，防止污漬沉積影響下次使用。長期停用時(shí)，需保持設(shè)備干燥并覆蓋防塵罩，以延長使用壽命。

　　After cleaning, turn off the ultrasonic power first, then remove the item and rinse it with clean water to avoid residual cleaning solution corroding the item. For precision components, it is recommended to use deionized water for final rinsing. The drying method should be selected according to the characteristics of the item, such as compressed air drying, vacuum drying, or natural air drying, to avoid deformation caused by high temperature drying. Finally, it is necessary to drain the cleaning solution and clean the cleaning tank to prevent stains from depositing and affecting the next use. When the equipment is not in use for a long time, it is necessary to keep it dry and cover it with a dust cover to extend its service life.

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